Predictive Maintenance

Transforming Uptime and Reliability for Smart Manufacturing

Next-Generation Predictive Maintenance
with IoTiView

IoTiView’s Predictive Maintenance solution empowers manufacturers to move beyond reactive and preventive strategies, leveraging real-time data and advanced analytics to anticipate equipment failures before they disrupt production. Unlock the full potential of your assets, reduce costs, and drive operational excellence with a truly intelligent maintenance program.

The Challenge

Why Condition Monitoring Matters

Predictive maintenance promises significant reductions in downtime and maintenance costs, but achieving these results requires overcoming unique and complex barriers. Manufacturers must navigate not just technology adoption, but also organizational change, data complexity, and integration with legacy systems.

  • Complex Data Management
  • Identifying the Right Failure Indicators
  • Change Management and User Adoption
  • Data Privacy and Security
  • Integration with Existing Systems
  • High Initial Investment

The Solution

Predictive Maintenance Powered by IoTiview

IoTiView’s Predictive Maintenance solution harnesses IoT sensors, real-time data collection, and AI-driven analytics to continuously monitor equipment health and performance. By identifying patterns and anomalies before they become problems, IoTiView enables you to take action only when-and where-it’s truly needed.

Monitor Machine Health in Real Time

Track vibration, temperature, pressure, energy consumption, and more across all critical assets.

Automate Data Collection and Analysis

Eliminate manual inspections with continuous sensor-driven monitoring and advanced analytics.

Predict Failures Before They Happen

AI and machine learning models detect early warning signs, so you can schedule maintenance proactively.

Extend Equipment Lifespan

Address issues early to prevent major failures and maximize asset longevity.

Reduce Downtime and Maintenance Costs

Plan interventions during non-productive hours, minimize emergency repairs, and optimize resource allocation.

Enhance Safety and Compliance

Proactively mitigate risks and ensure adherence to industry standards.

Seamlessly collect high-frequency data from vibration, temperature, current, acoustics, and other critical parameters to monitor asset health continuously.

Leverage proprietary algorithms that analyze historical and real- time data to detect subtle patterns and predict failures before they happen.

Tailor algorithms for specific machines, production lines, or environments, ensuring high accuracy for each unique asset type.

Automatically trigger work orders, notifications, or escalation protocols when predicted failures are detected-integrating seamlessly with your CMMS or ERP.

Prioritize maintenance actions based on risk, cost impact, and operational importance, ensuring resources are focused where they matter most.

Drill down from predictive alerts to investigate contributing factors, enabling continuous improvement and prevention of repeat failures.

Visualize asset health, prediction confidence, maintenance status, and intervention outcomes in intuitive, role-based dashboards.

Capabilities Powering Your Predictive Maintenance Program

Advanced Analytics and Continuous Improvement

Predictive Failure Detection 

Machine learning models identify early indicators of failure, enabling true predictive maintenance.

Root Cause Analysis

Drill down into alerts to uncover underlying issues and prevent repeat failures.

Performance Benchmarking 

Compare asset health across machines, lines, or sites to drive best practices and continuous improvement. 

Why IoTiView Stands Out for Predictive Maintenance

Purpose-Built Predictive Analytics

IoTiView leverages advanced AI and machine learning models, trained on both historical and real-time sensor data, to accurately forecast failures and remaining useful life-enabling optimal maintenance timing and resource allocation.

Automated Actionable Insights

Our platform transforms massive volumes of raw machine data into clear, prioritized recommendations and maintenance actions-not just alerts-so your teams know exactly what to do, and when.

Real-Time Remote Monitoring

Monitor the health and performance of assets across multiple sites from a single dashboard, with instant notifications and remote diagnostics to support distributed teams and minimize onsite visits

Rapid, Scalable Deployment

With plug-and-play sensor integration, open APIs, and flexible cloud or hybrid architecture, IoTiView enables you to start small and scale predictive maintenance across your enterprise quickly and securely

Industry-Specific Solutions

IoTiView’s Condition Monitoring is tailored for

01Automotive

Prevent costly line stoppages and optimize maintenance timing for robots, presses, and conveyors to sustain high-volume production

02Aerospace & Defense

Maximize aircraft safety, reliability, and availability by predicting component failures before they disrupt operations

03Heavy Machinery

Detect early signs of wear in critical equipment to minimize unplanned downtime and extend asset life

04Oil & Gas

Reduce unplanned shutdowns and maintenance costs by forecasting failures in pumps, compressors, and pipelines using real-time analytics

05General Manufacturing

Increase plant-wide uptime and efficiency by anticipating failures across diverse assets and scheduling maintenance only when needed

IoTiView's machine status monitoring has evolved our maintenance approach. We catch problems earlier, avoid costly downtime from unscheduled maintenance, and keep our operations running smoothly. Our machines stay running and our jobs keep flowing.

Production Manager

Global Manufacturing Firm

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Industrial Operations

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